Free transport tool

Fleet & vehicle running cost calculator

Vehicle running cost per km = (variable costs + fixed costs) ÷ km run. Variable costs are fuel, tyres, maintenance and tolls; fixed costs are driver salary, EMI, insurance and permits/road tax. Fixed cost per km drops the more a vehicle runs, so utilisation is the biggest profit lever.

Tyre set cost ÷ expected tyre life in km

Result

Fuel / vehicle / month₹1,80,000
Tyres, maintenance & tolls₹32,600
Fixed cost (driver, EMI, insurance, permits)₹78,333
Total cost / vehicle / month₹2,90,933
Cost per km₹36.37
Fixed cost per km₹9.79
Fleet cost / month (10 vehicles)₹29,09,333
Fleet cost / year₹3,49,12,000

Fixed cost per km falls as vehicles run more kilometres — idle days are the most expensive part of a fleet.

Reducing cost per km

  • Raise utilisation — fewer idle days and fewer empty return trips.
  • Track mileage per vehicle per driver; a 10% drop in mileage usually means a fuel or engine problem.
  • Log tyre fitments by position and km to catch premature wear.

Frequently asked questions

What is the average running cost of a truck per km in India?

It varies widely by vehicle size, route and loading, but for heavy trucks it commonly lands in the ₹25–45 per km range including fixed costs. Calculate your own above.

More free resources

Rates and rules checked for FY 2025-26 (last reviewed 2026-10-04). Results are estimates for planning, not tax or legal advice.